Automatic entry of slats
option
The system of automatic entry of the slats enables quick entry of the slats into the furnace, without unnecessary movement of the operator to push them - from the level of the transport trolley, it saves time and heat energy. The system precisely and automatically brakes the slats at the required point, without causing the risk of falling parts, when colliding with the door or the rear wall of the furnace. The operator usually introduces each slat in turn, this system is able to pull all slats at once, but each of them has its own independent drive. The system provides increased work comfort and time optimisation, increasing the effective working time.
Watch the video - how it works.
Automatic door opening
option
The automatic door opening system enables quick, non-invasive opening of the door, without unnecessary movement of the operator via one button - from the level of the transport trolley, saves time and heat energy. It provides increased work comfort and time optimisation, increasing effective working time.
Automatic programmable hood
option
The hood has its own control, and it is possible to mount it also to foreign structures, based on the programmed parameters, the hood starts automatically after opening the door or other programmed event. Thanks to a powerful fan, it discharges gaseous products after the polymerization process.
.
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Comfort
Comfort of use thanks to which work becomes pleasant
7" touch panel
The large color touch panel looks aesthetically pleasing and is convenient and intuitive to use. You can set all important parameters on it.
Memory of 20 programs of 10 events
It is possible to save up to 20 programs and activate up to 10 subsequent time-temperature events forming a heating curve.
This is especially needed for more demanding processes.
Information on electricity consumption
Consumption is calculated based on burner settings. This function will allow you to estimate the costs of a given cycle, plan consumption and check staff.
USB
Each of the kilns is equipped with a recorder recording all firing parameters, including two temperature channels - as in an airplane black box, on a USB flash drive
.
The system also enables the analysis of monthly/daily summaries, including media consumption and efficiency. Every start of heating, opening of the door, is to be recreated, several years back.
dual-channel recorder of cycle parameters
This dedicated option is not offered by
no manufacturer
. It is a system developed from scratch by our programmers.
New
New
Start baking automatically at 6am
How many times have you stayed overtime waiting for the cycle to end? if you've had a paint shop for a long time, you know exactly what's going on,
With our solution, you will leave the cycle unburnt in the furnace at the end of the shift, so that it will automatically end when you come to work the next morning.
Developed by professionals, for professionals
Automatic smoke exhaust chimney
The chimney can be programmed to open a few minutes before the end of firing, in order to vent smoke from the chamber.
It can be remotely controlled from the panel, you don't have to do it mechanically as in most constructions.
Minute forecast until end
The cycle has started, when will it end? calculating the dynamics of heating, we will calculate it and the display will show how much longer it will take.
Self-closing doors
To open them, just pull the door. The lock has adjustable door pressure, to close it, just push it, the lock will catch the door and automatically tighten it.
Heat hood
option
In order to minimize the heating effect of the hall when the door is opened, a hood is mounted above the door, dissipating part of the heat to other places.
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MTS system
MTS system
What is the
MTS system?
The
MTS system was created to provide a real temperature reading of the oven chamber. The standard measurement is based on a single temperature measurement which is often misleading.
MTS is a system of many sensors located in extreme places of the chamber.
Paint polymerization at 180 degrees Celsius
ROMER
MTS
(Two or more sensors)
Other
Without
MTS (One sensor)
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Multi zone heat
What is Multi zone heat?
The multi-zone heating system ensures a unique firing quality.
The multi-zone heating system ensures a unique firing quality.
Each ordinary oven has only one heating zone, and only one temperature measurement!
The multi zone heat system supports up to 8 independent heating zones in one oven.
Each heating zone has as many as 3 temperature sensors!
When there are temperature differences between zones, they are automatically equalized!
The system allows you to combat the problem when elements with different material thicknesses enter the furnace.
Paint polymerization at 180 degrees Celsius
ROMER
Multi Zone Heat
(4 zones, 12 sensors)
Ordinary stove
(1 zone, 1 sensor)
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iCure recorder
software
ROMER iCure
software
ROMER iCure
software
ROMER iCure is a computer program that allows full control of employees even several years back - it allows you to recreate any of the cycles from any day. iCure records each individual cycle, all signal inputs and outputs, all process parameters.
Storage capacity, virtually endless,
m
it is possible to keep a history of all cycles since the purchase of the stove
.
Monthly capacity rollups
You no longer have to wonder how much electricity your stove uses, nothing will escape your attention.
iCure allows you to view the number of burns, consumption and the correctness of burns from any time period.
The system checks whether the details have been kept at the temperature for the appropriate period of time, if the cycle is interrupted, it is visible on the progress bar.
You'll always know how efficient your paint shop is.
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ECO mode
Solutions that really save you money
ECO Mode The unique system is designed to reduce fuel consumption by automatically optimizing burner settings. After reaching the set temperature, the stove enters the ECO mode which regulates the exhaust gas temperature and saves your money.
Up to 20% less fuel consumption
Standard exchangers operate at flue gas temperatures above
330 degrees
, in the case of our construction it is standard
270 degrees
, in combination with the ECO mode, it even allows
20% thermal savings
.
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Heat exchanger
Innovative heat exchanger
Countercurrent tubular design. As many as three mixing chambers. Direct placement in the heating chamber. Huge heat dissipation surface. Extended blowing path, selected resistance. All these systems
aspects contribute to the outstanding performance of our design.
Flue gas temperature comparison
ROMER
Other
Comparison of the heat dissipation surface of 160kW
ROMER
Other
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Flexibility
Solutions worth investing in
Furnace division (Guard)
option
The bulkhead is a solution that allows you to buy a larger kiln and use only part of it for firing. The furnace is then equipped with a side-sliding wall and a modified control system.
2in1, i.e. drying with firing in a split kiln
option
It is possible to use two chambers independently. The controller enables programming independent processes. For example, in the first chamber, the firing process can take place, while in the second, drying with completely different parameters, at a different time...
Airing the oven chamber
option Automatic ventilation is a system of fans and actuators that vents smoke from the chamber. Ventilation is an additional ventilation duct forcing air exchange. The system is used when fumes are generated in the firing chamber and must be discharged outside the kiln during the firing process.
.
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Construction
A design we are proud of
Stable welded construction
The entire frame, including the internal structure, is welded, so there are no thermal bridges. external sheets are entirely painted with polyester powder paint.
Stainless steel ceiling
In places exposed to higher temperatures, sheathing was made
made of stainless steel for long life.
Heat resistant heat exchanger
Exchangers designed by specialists in the field of heating z
the most durable heat-resistant materials, exceed the lifespan of any
heat exchanger made of stainless steel.
.
Dedicated burners
Produced special ROMER burners. Assembled on the best western components, dedicated specifically to our heat exchangers. They have, among others, enhanced controls that work with the user interface. They have an extended barrel thanks to which we can make such thick insulation.
Air-cooled rotors
Each of the circulating fans has its own additional system
air cooling to prevent motors from overheating.
Burners equipped with anti-pollen filters
The burners are equipped with anti-pollen HEPA filters as standard, which allows them to work even in the worst dust conditions.
Minimization of thermal bridges
The frame structure is fully welded. We do not assemble it from parts, this prevents the formation of thermal bridges. The insulation is overlapped, which prevents it from unsealing.
Silicone seals
Doors, fans and all joints are additionally sealed with a profiled gasket resistant to 300 degrees Celsius to save the heat produced.
Several layers of insulation
We use stone and glass wool for production to obtain better parameters.
Ceiling insulation
The insulation thickness on the ceiling is even 460mm.
Wall insulation
The thickness of the insulation on the walls is even 240mm.
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Security
You can feel safe with us
Explosion proof closures
Mthe assembly of the lock makes it possible to open the furnace from the inside in case the worker is locked in the chamber. This solution improves the tightness of the door, comfort of work and complies with the standards of EX furnaces - in the event of an explosion, the door will open automatically
.
Self-diagnosis
The self-diagnosis system analyzes the correct operation of each component, preventing failures.
Emergency cycle restart after power loss
You ran out of electricity. What happens if you don't have this system, and you don't remember what stage the cycle was at?
Entire load to improve.
Analysis of connections correctness
If you loose a plug, the sensors will be swapped, you can be sure that you won't have to think about it.
Explosion-proof expansion damper
In the event of fuel detonation in the combustion chamber, an additional adjustable flap has been provided which will then open preventing the explosion.
Overheat sensor
An additional sensor is activated when the upper temperature limit is exceeded, disconnecting the heating elements preventing damage to the elements.
Securing directions of rotation
In case of changing the phase sequence on the power supply, we have a protection that verifies it.
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Photos
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(x)
Industry 4.0
Solutions that allow you to create your own extensive systems
Programmable outputs
The solution allows you to program relay outputs in given steps, based on temperature, time.
It allows you to add, for example, a controllable vacuum pump to the production process of carbon fiber elements, based on the achievement of a given temperature, heating / cooling curves, etc.
RS485 ModBus communication Virtually every romer device is built as standard based on a microcontroller, thus it can be fully controlled from the outside by master devices. Can work in Master/Slave mode.
After connecting it to the network, you can monitor its status, consumption, temperature, etc. on an ongoing basis. by providing data to the client's internal systems, e.g. CRM / ERP.
Transport systems
x
x
x
x
Upper tracks
xOption with two trolleys, the most popular. Outdoor trolley equipped with swivel rubber wheels. The system is used for small and medium loads. It reduces the content of impurities from the floor in the chamber. The outer trolley is painted with wet paint, the inner trolley is moved on this trolley. Inner carriage delivered as a frame with high temperature bearings on rolling wheels, unpainted ready to weld the superstructure
x
x
x
x
x
x
x
x
Rails in the floor
x
Option with two galvanized rails 70x70x4. The system is used for medium and heavy loads in large lines. This solution allows for one-time suspension of the element on the line, and then only moving it.
Bottom carts
x
x
x
x
x
x
x
x
x
x
x
x
Option with one carriage, used for very heavy loads of several tons. The trolley is equipped with cast iron wheels on plain bearings. It prevents turning, the stroller only moves backwards and forwards. This option lowers the overall height of the stove by 100mm compared to the others. The trolley is delivered in the form of a frame with wheels. without superstructure, unpainted ready for welding.
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